Small Dry Mortar Production Line
Compact semi-automatic dry mortar production line for new small mortar factories producing wall putty, tile adhesive starter products, plastering mortar, waterproof mortar and other specialty dry mix products.
Built for New Small Mortar Factories
This line is designed for buyers who want a practical starting solution before investing in a tower-type automatic mortar plant.
Lower Investment
Compact equipment configuration helps reduce first-stage investment, workshop space and installation complexity.
Flexible Products
One small line can support wall putty, skim coat, tile adhesive, plastering mortar, waterproof mortar, repair mortar and EIFS mortar after formula adjustment.
Practical Operation
Semi-automatic packing and simple material handling are suitable for local building material suppliers and new production teams.
Typical Line Configuration
NEO adjusts the layout according to workshop size, product formula, local labor cost and target batch capacity.
Feeding & Storage
Screw elevator, raw material storage hopper or small silo for cement, sand, filler and premixed powders.
Mixing System
Ribbon mixer or small dry mortar mixer selected by batch capacity and material characteristics.
Packing & Dust Control
Semi-automatic packing machine, dust collector and electric control cabinet for cleaner starter production.
Process Flow
The process can be expanded later with automatic weighing, better packing, palletizing or PLC control.
Material Feeding
Feed cement, sand and filler by screw elevator, manual station or hopper according to site condition.
Batch Mixing
Mix raw materials and additives uniformly in the selected ribbon mixer.
Semi-Auto Packing
Pack finished dry mortar into bags for local distribution and project supply.
Upgrade Later
Add weighing, conveying, dust collection or palletizing modules as the factory grows.
Product Photos & Selection Details
Use these photos and selection points to confirm the starter plant layout, mixer size, packing method and upgrade direction before quotation.
Main Reference
Compact small dry mortar line
Detail / Site View
Mixer and feeding detail
| Selection Item | What to Confirm | Why It Matters |
|---|---|---|
| Target products | Wall putty, tile adhesive, plaster, waterproof mortar or mixed production. | Product type decides raw material storage, mixer and packing layout. |
| Batch capacity | Expected kg per batch, tons per day and production shifts. | Capacity affects mixer volume, elevator size and packing speed. |
| Workshop size | Length, width, height, power supply and future expansion space. | Layout must fit real installation conditions, not only equipment size. |
| Automation level | Manual feeding, semi-automatic packing, automatic weighing or PLC upgrade. | Budget and labor cost decide the most practical starting configuration. |
These photos and selection points are for preliminary communication. Final layout, model and quotation should be confirmed according to your raw materials, workshop and target output.
NEO Model Reference
Model names use NEO’s own series naming. Final dimensions and configuration are confirmed after checking your workshop and product plan.
| NEO Model | Recommended Positioning | Mixer Working Volume | Batch Capacity | Mixer Power | Typical Configuration |
|---|---|---|---|---|---|
| NEO-SDML-300 | Starter line for test production and very small workshops | 0.3 m3 | 300 kg/batch | 7.5 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
| NEO-SDML-600 | Entry-level line for new small mortar factories | 0.6 m3 | 600 kg/batch | 11 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
| NEO-SDML-1200 | Standard small line for regular local supply | 1.2 m3 | 1200 kg/batch | 15 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
| NEO-SDML-1800 | Higher-capacity small line for growing factories | 1.8 m3 | 1800 kg/batch | 18.5 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
| NEO-SDML-2400 | Compact production line close to 5 t/h project demand | 2.4 m3 | 2400 kg/batch | 22 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
| NEO-SDML-3000 | Upgraded small line for stronger daily output | 3.0 m3 | 3000 kg/batch | 30 kW | Screw elevator, hopper, mixer, semi-automatic packing machine, dust collector, control cabinet |
Reference values only. SDML means Small Dry Mortar Line; the number refers to recommended batch capacity in kilograms.
What We Need Before Quoting
Send these details so NEO can prepare a realistic layout instead of a generic equipment price.
- Main products: wall putty, tile adhesive, plastering mortar, waterproof mortar or mixed production.
- Expected daily output or batch capacity.
- Workshop length, width and available height.
- Raw material condition: cement, sand, filler, additives and sand moisture.
- Bag size and packing method requirement.
FAQ
Common questions from new mortar factory investors.
Can this line produce different mortar products?
Yes. The same small line can be used for several dry mix products after formula adjustment, but raw material storage and packing should be planned in advance.
Is it fully automatic?
This page focuses on semi-automatic starter configurations. Automatic weighing, packing, palletizing and PLC upgrades can be added according to budget and output target.
Can NEO help with formula discussion?
Yes. NEO can discuss basic formulation direction based on local cement, sand, filler and additives before equipment configuration.
Can NEO adjust the configuration if my budget is limited?
Yes. NEO can start with a compact semi-automatic layout and leave space for future upgrades such as automatic weighing, better packing, palletizing or PLC control.
Planning a small mortar factory?
Send your products, factory size and target output. NEO will prepare a compact layout and configuration direction.